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D/F Water-Cooled MIG Automatic Docking Spool Weld Body Combination

D/F Machine Specialties Automatic Water-Cooled Docking Spool Weld Body Combination

DOCKING SPOOL/
Weld Body Combination
Instruction Manual 510










































D/F Machine Specialties Automatic Water-Cooled Docking Spool Weld Body Combination

DOCKING SPOOL/
Weld Body Combination
Instruction Manual 510
The Water-Cooled MIG Direct Mount - DOCKING SPOOL®/Weld Body Combination accommodates multiple Water-Cooled Nozzle Assemblies. This arrangement is readily adaptable to Dedicated or Automatic Welding applications. The equipment consists of four (4) basic components: a utility station, an intermediate utilities combination assembly, a High Deposition (H.D.) DOCKING SPOOL®/Weld Body Combination, and a Water-Cooled Nozzle. The H.D. DOCKING SPOOL®/Weld Body Combination is the principal component in this welding equipment arrangement. It accepts the utilities at the top end of the Spool and provides a means of accepting the water-cooled nozzle at the lower end. Several features important to a welding system are provided. Incorporated within the water channels of the DOCKING SPOOL® are check valves which provide a means of retaining residual water in the lines when the nozzle assembly is removed from the DOCKING SPOOL®/Weld Body Combination. In addition a POSIT® Ring is provided at the upper end of the DOCKING SPOOL® which allows positive location in a Mounting Bracket to maintain dimensional stability.

These welding assemblies are designated by Models. The Model NCM has a current capacity 500/600 amperes in argon shielding. These accommodate slip-in current tips fastened by a collet action nut. The wire diameter range with hard wire is .030” - 1/16”, cored wire .035” - 7/64” and aluminum wire range of 3/64” - 3/32”.

The Model HTM has a current capacity range of 500/650 amperes. Rating will be contingent on the combination of current tip and shielding gas to be used. The Model HTM employs threaded current tips and will accommodate .030” - 1/16” hard wire, .035” - 7/64” cored wire and 3/64” - 3/32” aluminum wires.

MODEL EXPLANATION

NCM - Heavy Duty Collet Action (Slip-in Tip) Docking Spool Weld Body Combination
HTM - Heavy Duty, Threaded Tip Docking Spool Weld Body Combination

SPECIFICATIONS
Current Capacity
  NCM 650 amp continuous duty
  HTM 650 amp continuous duty
Dimensions
  3" Nozzle Weld Body Combination 7.250"
  4" Nozzle Weld Body Combination 8.250"
  5" Nozzle Weld Body Combination 9.250"
  8" Nozzle Weld Body Combination 12.250"
  9 25/32" Nozzle Weld Body Combination 13.281"
  Diameter of Water-Cooled Nozzle 1.125"
Cooling Required Min. 2.5 quarts/minute
Weight
  DOCKING SPOOL/Weld Body Combination 1.9 lbs.
Recommended Wire Diameter Range
  NCM .030"-.062" Hard       .035"-1/8" Cored
  HTM .030"-.062" Hard       .035"-3/32" Aluminum

Ordering Information - Complete Assemblies
Water Cooled Docking Spool/Weld Body Combination Short, Intermediate, Long, Long Reach, Series A - 40120, 40140, 40121, 40141, 40122, 40142, 40131, 40151, 40123, 40143, 40125, 40145, 40128, 40146, 40132, 40152, 40133, 40153, 40127, 40147


The Direct Mount Water Cooled Docking Spool Weld Body Combination offers the same features as those described above with the capability of providing larger I.D. gas nozzles, and by its design offers a steady, smooth, non-turbulant gas flow for high-volume production welding of a repetitive nature.

MODEL EXPLANATION

NCM-A - Heavy Duty Collet Action (Slip-in Tip) Docking Spool Weld Body Combination (A) High-Capacity Nozzle
HTM-A - Heavy Duty, Threaded Tip Docking Spool Weld Body Combination (A) High-Capacity Nozzle

SPECIFICATIONS
Current Capacity
  NCM-A 650 amp continuous duty
  HTM-A 650 amp continuous duty
Dimensions
  A3" Nozzle Weld Body Combination 7.250"
  A4" Nozzle Weld Body Combination 8.250"
  A5" Nozzle Weld Body Combination 9.250"
  A8" Nozzle Weld Body Combination 12.250"
  A9 25/32" Nozzle Weld Body Combination 13.281"
  Diameter of Water-Cooled Nozzle 1.445"
Cooling Required Min. 2.5 quarts/minute
Weight
  DOCKING SPOOL/Weld Body Combination 1.9 lbs.
Recommended Wire Diameter Range
  NCM-A .030"-.062" Hard       .035"-1/8" Cored
  HTM-A .030"-.062" Hard       .035"-3/32" Aluminum

Ordering Information - Complete Assemblies
Water Cooled Docking Spool/Weld Body Combination Short, Intermediate, Long, Long Reach, Series A - 40120, 40140, 40121, 40141, 40122, 40142, 40131, 40151, 40123, 40143, 40125, 40145, 40128, 40146, 40132, 40152, 40133, 40153, 40127, 40147





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